Automotive Components

Reliable Precision for Profitable Production...

Overview

Essae Digitronics has a dedicated set-up spread over 40,000 sq. ft. area for manufacturing precision turned components for automotive applications using state-of-art infrastructure. The automotive component business is divided into two divisions – Machined Components Division and the Speedo Hub Drive Division.

The Machined Components Division is ISO/TS 16949 certified, reinforcing consistent performance and quality.

These components and sub-assemblies are supplied to top OEMs in the country including TVS Motor Company, Mahindra & Mahindra, BMW India, Bajaj Auto & Suzuki Motorcycle & Scooters. We have been serving customers in USA since 2004.

Process excellence is achieved by following established processes and paying attention to details at every stage of production resulting into superior quality products.

What can we do for you?

  • Material : Low / Medium Carbon Steel, Alloy Steel, Bearing Steel
  • Core Capability : Turning Max Dia 220mm, Gear Machining Dia 220mm, VMC / HMC Bed Size: 300mm x 300mm, No Gear Grinding
  • Input Weight : Min. 0.5kg - 8kg Max

Features

Hot & Warm Forged, Machined and Finished.

Cold Forged Near Net Shape parts ready for Assembly.

Trouble free High Durability Products.

High Inter-changeability.

Customer friendly Value Chain.

Customer Aligned Business Strategy.

Near Zero Wastage Processes.

Products

Flange & Spindles
flange
Gears & Blanks
Gears
Shafts
Shafts
Sprockets
Sprockets
Speedo Hub Drive
Speedo Hub Drive

Manufacturing Infrastructure

Design & Simulation
  • Using Deform Simulation Software
  • 8 Certified Value Analyst
  • Dedicated Proto Shop
Design & Simulation
Tool Design & Manufacture
  • Dedicated Tool Room
  • 5 Axis Machining Centre
  • Supporting Finishing Machinery
Tool Design & Manufacture
Cold & Warm Forging
  • In-house Slug Preparation including Phosphating & Normalizing
  • Multi-station Schuler Press
  • Hydraulic Press
Cold & Warm Forging
Pre-Machining
  • CNC Turning Centres
  • Verticle Machining Centre
  • Supporting Conventional Machinery
Pre-Machining
Gear Machining & Finishing
  • Gear Hobbing
  • Gear Shaving
  • CNC Gear Profile Tester
  • Centreless & Cylindrical Grinding
Gear Machining & Finishing
Induction Hardening
  • Induction Hardening
  • Shot Blasting
  • Component Washing
Induction Hardening

Images

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Service of

21 years

Locations

80

Experienced Engineers

115+

Branch offices

11

Installation

7000+

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