Rapid Loadout

Rugged, Reliable and Accurate Steel Weighing Solutions.


Essae Digitronics is the licensed partner of high-speed rail wagon load-out systems in India using the technical know-how from Kanawha Scales and Systems, USA. Kanawha has designed, built & commissioned over 80% of load-out systems worldwide for varied industries such as mining and minerals.

Essae has an exclusive expert management team to focus on execution of Rapid loading system projects. Integrated turnkey solutions are provided to individual plants to suit their specific needs.

All loaders come with certificate of conformance from National Conformance of Weights and Measures. Our fully automated Rapid load out Systems comply with OIMLR-76 requirements providing accuracy of ±350 kg/wagon and come with sophisticated reporting capabilities that are un-matched in the industry offering a real-time analysis of loading performance.


Dustless Gates

User friendly loadout software based on Microsoft Windows

Histograms for monitoring both operator and system performance

Integration of radio frequency tag technology

Ability to edit on-line without interrupting the loading operation

Application specific design for dustless loadout chutes

Electronic file and EDI transfer of loadout manifest.

Electronic fax capability built into software

Optional reclaim controls and blending

Built-in rail car database

Multiple batch ability

Sophisticated reporting capability

Flexible integration of PLC and HMI platforms

UHMW slide bar design for gate support. Reduces maintenance and extends life by elimination of cam followers

Models with features

Dustless Chute
dustless chute

Kanawha Scales & System’s unique design on the telescoping, traversing chute has solved the age-old problem of “belching”and “dusty” chutes.

Calibration System
calibration system

Built in certified test weights, traceable to NIST standards allow for easy testing from the control panel, assuring accurate weighing performance for every train.

Dustless Gates
dustless gates

Double-blade slide-gate design assures quick response and reaction to control signals for the most accurate cut off target weight possible, assuring consistent batches, car after car.

Automatic Identification
automatic identification

Automatic input of rail car serial numbers are accomplished by integration of patented RF tag reader systems.

Load Cells
load cells

Specially designed, self-aligning, mounting arrangement utilizes a dual ended shear beam load cell and parallel link suspension providing highest accuracy.

PLC Control
plc control

Programmable Logic Controllers, coupled with a color graphics operator interface panel, can control reclaim, blending and other associated systems from the loadout control room.



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Rapid Load Out Systems

Service of

21 years

Rapid Loading Out Systems in India



Rapid Loading System

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Rapid Loadout