Track Weigh Bridge

Engineered to take loads off your mind.

Overview

Our steel and track weighbridge decks offer higher strength, greater reliability and faster installation than conventional systems. Their simple foundations, fast, bolt-down sitting and innovative box construction have made them the preferred choice of operators across the country.

You can choose either a Surface Mounted or a Pit Mounted Truck Scale depending on the space availability. The platform of the truck scale is designed to withstand harsh environmental conditions.

Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customer's needs.

Features

Rugged, Reliable and Accurate

Very compact and robust weighbridge

Easy to transport from one location to another & install

Less civil work required

Height of the track scale is less than the regular static weighbridge

Minimal maintenance

Use of superior quality steel ensures better sectional efficiency and load bearing capacity

Use of Plasma Cutting, MIG Welding, NDT Testing, Shot Blasting, Protective Coating, Epoxy Finishing help in creating quality weighbridges every time

The calibration and testing for each system is carried out prior to delivery.

Models with features

We can produce up to 150 Truck Scales per month.

Essae Track Scales are available in capacities ranging from 10 - 150 ton and platform sizes of 2m x 2m to 25m x 6m. The platform of the track scale is designed to withstand harsh environmental conditions.

Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customers needs.

With over 4000 installations across the country we can provide expert advice on the optimum type of weighbridge to suit your site conditions and meet your operational goals.

Benefits of Track Scale
  • Easy to install compared to a regular static weighbridge
  • Easy to transport from one location to another
  • Less civil work compared to a regular static weighbridge
  • Height of the track scale is less than the regular static weighbridge
  • Small ramps on both sides can also be provided
  • Very compact and robust weighbridge
  • Less maintenance compared to a regular static weighbridge
Double ended shear beam load cells

The simple, compact design and rugged hermetically sealed construction of the load cell assures long life. The technologically advanced tension link mounting arrangement ensures high accuracy & reliability to weight measurement and smooth performance of the load cell.

Specifications of Weigh Rails

Weigh Sensors Embedded Rail Mounted Strain gauge Sensors
Design Pitless Type
Capacity l20MT/ l50MT for Standard wagons
Resolution lOKg/20Kg/50Kg/l00Kg
Selectable Digital calibration torTare, Zero, Gain,Calibration Auto Zero and gain Check
Accuracy 10.5% for Individual Wagon and :0.2% for Unit Train Weigh Bridge : Suitable for 52Kg / 60Kg Track Grade Rails Length 5.5mWeighing Speed : Upto 15 kmp/h, Non Weighing upto 40 kmp/h as limited by Railways
Track Switches Optical Proximity
Wagon ID All Types of 4 axles / 2 axles
Elimination All types Diesel / Electric Locos
Direction Bi-directional Weighment
Electronics DIP based very High Speed Signal Processing
Interface Through USB / RS232
Printout Date 8: Rake » wise and Date & Shift 8: Rake - wise reports
Computer Windows XP: any lntel Core processors, 1GB RAM, 40GB HDD
Software Visual Studio .NET 2008 windows based application, Crystal Report and MS Access Database
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Seven Key Differentiators

1. 100% Guaranteed Accuracy
Seven Key Differentiators

Each load cell of a weighbridge is calibrated & tested to full capacity at the plant before being sent to site.

2. Superior Manufacturing Practices
Superior Steel

Superior Steel

Plasma Cutting

Plasma Cutting

MIG Wielding

MIG Wielding

Shot Blasting

Shot Blasting

ND-Testing

ND-Testing

Red-oxide Coating

Red-oxide Coating

Epoxy Paint

Epoxy Paint

3. Best-in-class Indicator
  • Factory calibration restore function
  • Standalone operations possible without connecting to PC
  • Over 20,000 records can be stored, processed and retrieved facilitating an effective truck data management
  • RS232, RS485, Ethernet and networking interface
  • Standard alphanumeric keypad for faster data entry
  • Can be directly connected to the printer
  • PS2 keyboard connectivity (Optional)
Best-in-class Indicator
4. Double Ended Shear Beam Load cells
  • Self-checking & center loaded single link design
  • Eliminates Friction & Provides Free movement in horizontal position
  • Unique Mounting system- protects the Load cells from Side load Shocks
  • Eliminates excess movements of the platform
  • Pendulum action of the link automatically centers itself
double-ended-shear-beam
5. Lightening Protector
  • Protects loads cells against transient surges caused by lightening
  • Repeated Auto re-setting operation without maintenance
  • Reliable protection through high surge absorption capacity
  • No effect on system accuracy
lightening-protector
6. WeighSoft Enterprise
  • Supports Oracle, My-SQL, MS-SQL, SYBASE, POSTGRE SQL
  • Online, Offline, & Single Point ticket transactions
  • User can define data fields to captured for the ticket
  • Allows entry of Material, Supplier, Vehicle, & shift details
  • User can create formula fields
  • View reports based on specific queries
  • Well defined security mechanism for different levels of users
  • Web Camera Integration
  • Compatible to ERP/SAP
weigh-soft-enterprise
7. After-sales Support
  • Over 86 Service Engineers across the country
  • 93% of ESSAE installations can be reached within 3hrs
  • Central Repository of Customer Information
  • Follow-up and automatic escalations till customer tickets are closed
  • Call Centre with ONE contact number across the country to manage customer concerns
after-sales-support

Other Applications

  • Static rail cum road weighbridge
  • Torpedo weigh - in - motion ( 800 tons )

Images

Video

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Service of

21 years

Locations

80

Experienced Engineers

115+

Branch offices

11

Installation

9000+

CONTACT