Tuff Track Weighbridge

Where Toughness Meets Accuracy

Play Video

Essae Steel WB


Our steel and track weighbridge decks offer higher strength, greater reliability and faster installation than conventional systems.

Their simple foundations, fast, bolt-down sitting and innovative box construction have made them the preferred choice of operators across the country.

You can choose either a Surface Mounted or a Pit Mounted Truck Scale depending on the space availability. The platform of the truck scale is designed to withstand harsh environmental conditions.

Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customer’s needs.


Enabling manufacturers to win

Resilient Platform: Designed to endure and excel in challenging environmental conditions.

Rapid Installation: Faster setup with bolt-down sitting and innovative box construction.

Compact & Portable: Easily transported and installed due to its compact design.

Enhanced Strength: Steel and track design for higher strength and reliability.​

Quality Manufacturing: Latest machines ensure superior product performance and customer response.

Low Upkeep: Requires minimal maintenance for seamless ongoing operation reliability.

Versatile Mounting: Choose surface or pit mounting based on space availability.

Precision Engineering: Superior steel, advanced techniques ensure accuracy and load capacity.

Models with features

We can produce up to 150 Truck Scales per month.

Essae Track Scales are available in capacities ranging from 10 – 150 ton and platform sizes of 2m x 2m to 25m x 6m. The platform of the track scale is designed to withstand harsh environmental conditions.

Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customers needs.

With over 4000 installations across the country we can provide expert advice on the optimum type of weighbridge to suit your site conditions and meet your operational goals.

Benefits of Track Scale
Double ended shear beam load cells

The simple, compact design and rugged hermetically sealed construction of the load cell assures long life. The technologically advanced tension link mounting arrangement ensures high accuracy & reliability to weight measurement and smooth performance of the load cell.

Specifications of Weigh Rails

Weigh SensorsEmbedded Rail Mounted Strain gauge Sensors
DesignPitless Type
Capacityl20MT/ l50MT for Standard wagons
SelectableDigital calibration torTare, Zero, Gain,Calibration Auto Zero and gain Check
Accuracy10.5% for Individual Wagon and :0.2% for Unit Train Weigh Bridge : Suitable for 52Kg / 60Kg Track Grade Rails Length 5.5mWeighing Speed : Upto 15 kmp/h, Non Weighing upto 40 kmp/h as limited by Railways
Track SwitchesOptical Proximity
Wagon IDAll Types of 4 axles / 2 axles
EliminationAll types Diesel / Electric Locos
DirectionBi-directional Weighment
ElectronicsDIP based very High Speed Signal Processing
InterfaceThrough USB / RS232
PrintoutDate 8: Rake » wise and Date & Shift 8: Rake – wise reports
ComputerWindows XP: any lntel Core processors, 1GB RAM, 40GB HDD
SoftwareVisual Studio .NET 2008 windows based application, Crystal Report and MS Access Database

Construction Process of   Steel Weighbridge

Step 1

Civil Construction

Step 2

Assembly of Beams

Step 3

Wielding of Base Sheets

Step 4

Laying of

Step 5

Concrete Pouring & Leveling

Step 6

Installing the Load cells

Seven Key Differentiators

  • 100% Guaranteed Accuracy

    Each load cell of a weighbridge is calibrated & tested to full capacity at the plant before being sent to site.

  • Superior Manufacturing Practices
    Superior Steel
    Plasma Cutting
    MIG Wielding
    Shot Blasting
    Red-oxide Coating
    Epoxy Paint
  • Best-in-class Indicator
    • Factory calibration restore function
    • Standalone operations possible without connecting to PC
    • Over 20,000 records can be stored, processed and retrieved facilitating an effective truck data management
    • RS232, RS485, Ethernet and networking interface
    • Standard alphanumeric keypad for faster data entry
    • Can be directly connected to the printer
    • PS2 keyboard connectivity (Optional)
  • Double Ended Shear Beam Load cells
    • Self-checking & center loaded single link design
    • Eliminates Friction & Provides Free movement in horizontal position
    • Unique Mounting system- protects the Load cells from Side load Shocks
    • Eliminates excess movements of the platform
    • Pendulum action of the link automatically centers itself
  • Lightening Protector
    • Protects loads cells against transient surges caused by lightening
    • Repeated Auto re-setting operation without maintenance
    • Reliable protection through high surge absorption capacity
    • No effect on system accuracy
  • WeighSoft Enterprise
    • Supports Oracle, My-SQL, MS-SQL, SYBASE, POSTGRE SQL
    • Online, Offline, & Single Point ticket transactions
    • User can define data fields to captured for the ticket
    • Allows entry of Material, Supplier, Vehicle, & shift details
    • User can create formula fields
    • View reports based on specific queries
    • Well defined security mechanism for different levels of users
    • Web Camera Integration
    • Compatible to ERP/SAP
  • After-sales Support
    • Over 86 Service Engineers across the country
    • 93% of ESSAE installations can be reached within 3hrs
    • Central Repository of Customer Information
    • Follow-up and automatic escalations till customer tickets are closed
    • Call Centre with ONE contact number across the country to manage customer concerns

Explore projects Details

To download brochure please enter your details