Tuff Track Weighbridge

Where Toughness Meets Accuracy

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Essae Steel WB

Overview

Our steel and track weighbridge decks offer higher strength, greater reliability and faster installation than conventional systems.

Their simple foundations, fast, bolt-down sitting and innovative box construction have made them the preferred choice of operators across the country.

You can choose either a Surface Mounted or a Pit Mounted Truck Scale depending on the space availability. The platform of the truck scale is designed to withstand harsh environmental conditions.

Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customer’s needs.

Features

Enabling manufacturers to win

Resilient Platform: Designed to endure and excel in challenging environmental conditions.

Rapid Installation: Faster setup with bolt-down sitting and innovative box construction.

Compact & Portable: Easily transported and installed due to its compact design.

Enhanced Strength: Steel and track design for higher strength and reliability.

Quality Manufacturing: Latest machines ensure superior product performance and customer response.

Low Upkeep: Requires minimal maintenance for seamless ongoing operation reliability.

Versatile Mounting: Choose surface or pit mounting based on space availability.

Precision Engineering: Superior steel, advanced techniques ensure accuracy and load capacity.

Models with features

We can produce up to 150 Truck Scales per month.

Essae Track Scales are available in capacities ranging from 10 – 150 ton and platform sizes of 2m x 2m to 25m x 6m. The platform of the track scale is designed to withstand harsh environmental conditions.

With over 4000 installations across the country we can provide expert advice on the optimum type of weighbridge to suit your site conditions and meet your operational goals.

Benefits of Track Scale

Easy to install compared to a regular static weighbridge
Easy to transport from one location to another
Less civil work compared to a regular static weighbridge
Height of the track scale is less than the regular static weighbridge
Small ramps on both sides can also be provided
Very compact and robust weighbridge
Less maintenance compared to a regular static weighbridge

Double ended shear beam load cells

The simple, compact design and rugged hermetically sealed construction of the load cell assures long life. The technologically advanced tension link mounting arrangement ensures high accuracy & reliability to weight measurement and smooth performance of the load cell.

Specifications of Tuff Track Weighbridge

Load Capacity	Tuff track weighbridges usually have high load capacities ranging from 20 tons to 200 tons or more, depending on the application requirements.
Platform Length and Width	The platform dimensions can vary based on the specific needs of the application, but commonly they range from 6 meters to 24 meters in length and 3 meters to 4.5 meters in width.
Construction Material	Tuff track weighbridges are constructed using durable materials such as steel or concrete, ensuring longevity and resistance to harsh environmental conditions.
Surface Treatment	The surface of the weighbridge platform is typically treated to provide anti-skid properties, ensuring the safe movement of vehicles during weighing operations.
Load Cells	High-quality load cells are used to accurately measure the weight of vehicles. These load cells are usually made of stainless steel and are hermetically sealed to prevent damage from moisture and debris.
Weighing Accuracy	Tuff track weighbridges are designed to provide precise weighing accuracy, often with a tolerance of ±0.1% or better.
Environmental Protection	They may be equipped with environmental protection features such as waterproof junction boxes and sealed enclosures to safeguard sensitive components from dust, water, and other contaminants.
Installation Requirements	Tuff track weighbridges typically require a stable foundation for installation, which may include concrete footings or heavy-duty steel beams embedded in the ground.
Accessibility	Easy access to the weighbridge platform for maintenance and calibration purposes is ensured through features such as removable access covers and inspection pits.
Optional Features	Additional features such as vehicle recognition systems, digital displays, remote monitoring capabilities, and software integration for data management may be available as optional add-ons.

Construction Process of Steel Weighbridge

Step 1

Civil Construction

Step 2

Assembly of Beams

Step 3

Wielding of Base Sheets

Step 4

Laying of
Re-enforcement

Step 5

Concrete Pouring & Leveling

Step 6

Installing the Load cells

Seven Key Differentiators

100% Guaranteed Accuracy

Each load cell of a weighbridge is calibrated & tested to full capacity at the plant before being sent to site.
Superior Manufacturing Practices

Superior Steel

Plasma Cutting

MIG Wielding

Shot Blasting

ND-Testing

Red-oxide Coating

Epoxy Paint
Best-in-class Indicator
- Factory calibration restore function
- Standalone operations possible without connecting to PC
- Over 20,000 records can be stored, processed and retrieved facilitating an effective truck data management
- RS232, RS485, Ethernet and networking interface
- Standard alphanumeric keypad for faster data entry
- Can be directly connected to the printer
- PS2 keyboard connectivity (Optional)
Double Ended Shear Beam Load cells
- Self-checking & center loaded single link design
- Eliminates Friction & Provides Free movement in horizontal position
- Unique Mounting system- protects the Load cells from Side load Shocks
- Eliminates excess movements of the platform
- Pendulum action of the link automatically centers itself
Lightening Protector
- Protects loads cells against transient surges caused by lightening
- Repeated Auto re-setting operation without maintenance
- Reliable protection through high surge absorption capacity
- No effect on system accuracy
WeighSoft Enterprise
- Supports Oracle, My-SQL, MS-SQL, SYBASE, POSTGRE SQL
- Online, Offline, & Single Point ticket transactions
- User can define data fields to captured for the ticket
- Allows entry of Material, Supplier, Vehicle, & shift details
- User can create formula fields
- View reports based on specific queries
- Well defined security mechanism for different levels of users
- Web Camera Integration
- Compatible to ERP/SAP
After-sales Support
- Over 86 Service Engineers across the country
- 93% of ESSAE installations can be reached within 3hrs
- Central Repository of Customer Information
- Follow-up and automatic escalations till customer tickets are closed
- Call Centre with ONE contact number across the country to manage customer concerns