Tuff Track Weighbridge
Where Toughness Meets Accuracy
Essae Steel WB
Our steel and track weighbridge decks offer higher strength, greater reliability and faster installation than conventional systems.
Their simple foundations, fast, bolt-down sitting and innovative box construction have made them the preferred choice of operators across the country.
You can choose either a Surface Mounted or a Pit Mounted Truck Scale depending on the space availability. The platform of the truck scale is designed to withstand harsh environmental conditions.
Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customer’s needs.
Enabling manufacturers to win
Models with features
We can produce up to 150 Truck Scales per month.
Essae Track Scales are available in capacities ranging from 10 – 150 ton and platform sizes of 2m x 2m to 25m x 6m. The platform of the track scale is designed to withstand harsh environmental conditions.
Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customers needs.
With over 4000 installations across the country we can provide expert advice on the optimum type of weighbridge to suit your site conditions and meet your operational goals.
Benefits of Track Scale
Double ended shear beam load cells
The simple, compact design and rugged hermetically sealed construction of the load cell assures long life. The technologically advanced tension link mounting arrangement ensures high accuracy & reliability to weight measurement and smooth performance of the load cell.
Specifications of Weigh Rails
|Weigh Sensors||Embedded Rail Mounted Strain gauge Sensors|
|Capacity||l20MT/ l50MT for Standard wagons|
|Selectable||Digital calibration torTare, Zero, Gain,Calibration Auto Zero and gain Check|
|Accuracy||10.5% for Individual Wagon and :0.2% for Unit Train Weigh Bridge : Suitable for 52Kg / 60Kg Track Grade Rails Length 5.5mWeighing Speed : Upto 15 kmp/h, Non Weighing upto 40 kmp/h as limited by Railways|
|Track Switches||Optical Proximity|
|Wagon ID||All Types of 4 axles / 2 axles|
|Elimination||All types Diesel / Electric Locos|
|Electronics||DIP based very High Speed Signal Processing|
|Interface||Through USB / RS232|
|Printout||Date 8: Rake » wise and Date & Shift 8: Rake – wise reports|
|Computer||Windows XP: any lntel Core processors, 1GB RAM, 40GB HDD|
|Software||Visual Studio .NET 2008 windows based application, Crystal Report and MS Access Database|
Construction Process of Steel Weighbridge
Assembly of Beams
Wielding of Base Sheets
Concrete Pouring & Leveling
Installing the Load cells
Seven Key Differentiators
100% Guaranteed Accuracy
Each load cell of a weighbridge is calibrated & tested to full capacity at the plant before being sent to site.
Superior Manufacturing Practices
- Factory calibration restore function
- Standalone operations possible without connecting to PC
- Over 20,000 records can be stored, processed and retrieved facilitating an effective truck data management
- RS232, RS485, Ethernet and networking interface
- Standard alphanumeric keypad for faster data entry
- Can be directly connected to the printer
- PS2 keyboard connectivity (Optional)
Double Ended Shear Beam Load cells
- Self-checking & center loaded single link design
- Eliminates Friction & Provides Free movement in horizontal position
- Unique Mounting system- protects the Load cells from Side load Shocks
- Eliminates excess movements of the platform
- Pendulum action of the link automatically centers itself
- Protects loads cells against transient surges caused by lightening
- Repeated Auto re-setting operation without maintenance
- Reliable protection through high surge absorption capacity
- No effect on system accuracy
- Supports Oracle, My-SQL, MS-SQL, SYBASE, POSTGRE SQL
- Online, Offline, & Single Point ticket transactions
- User can define data fields to captured for the ticket
- Allows entry of Material, Supplier, Vehicle, & shift details
- User can create formula fields
- View reports based on specific queries
- Well defined security mechanism for different levels of users
- Web Camera Integration
- Compatible to ERP/SAP
- Over 86 Service Engineers across the country
- 93% of ESSAE installations can be reached within 3hrs
- Central Repository of Customer Information
- Follow-up and automatic escalations till customer tickets are closed
- Call Centre with ONE contact number across the country to manage customer concerns
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