In 2025, the weighbridge business could experience innovations that improve weighing precision and efficiency. Better integration of sensors or load cells with the Internet of Things and wireless communications will occur, improving data collection and operating efficiency across a wide range of businesses.

Industries need to understand the availability of various types of weighbridges and find the best ones that suit their requirements.

Types of Weighbridges

  • Concrete Weighbridges: Concrete weighbridges have platforms and basic structures made of reinforced concrete. Steel reinforcements are done additionally to enhance durability to withstand heavy loads. These weighbridges are designed for long-term use. These weighbridges experience less wear and tear than steel weighbridges.
  • Steel Weighbridges: Steel weighbridges are modular in design and constructed from high-quality, long-lasting steel to bear huge vehicle weights. It is ideal for sectors that may require relocation because it is simple to transport, install, and maintain.
  • Tuff Track Weighbridge: The Tuff Track weighbridge features a high-strength design that requires less maintenance and enables faster installation in severe industrial environments.
  • Weigh pads: Weigh pads are portable weighing systems that offer precise measurements of vehicles, equipment, and huge things. They are helpful for dynamic weighing as well as installations that are only temporary.
  • Flexi Weighbridge: Because of its adaptability, a Flexi weighbridge can be built on the ground or in a pit to satisfy a range of site requirements.
  • Rail Weigh in Motion: The Rail Weigh in Motion system utilizes rail infrastructure to weigh moving trains, allowing for precise readings without disrupting operations.
  • Truck Weigh-in-Motion: Truck Weigh-in-Motion technology is used on highways and roads to dynamically weigh trucks, which improves efficiency and ensures weight restriction compliance.
  • Digital Weighbridge: The digital weighbridge, which comes with digital load cells, provides reliable and accurate weight readings, making it appropriate for a wide range of industrial applications that require great accuracy.

Pit-mounted and pitless weighbridges

Pit-mounted weighbridges are built-in pits that require civil works for foundation and platform laying. It is usually preferred in sites where there is a lack of space and is usually suited for manufacturing and port industries.

Pitless or Surface Mounted

Such weighbridges are installed on top of the ground. This requires a ramp to enable the vehicles to enter the platform for weighing. It is usually preferred in sites where there is ample space. The industries that commonly buy such weighbridges are: transportation, logistics and agriculture.

Portable Weighbridges

Portable weighbridges are usually used in remote locations, temporary sites, and on roads. They can be easily transported and installed and are capable of weighing individual axles and gross axle weight.

Automated Weighbridges: To meet the increased demand for automation in logistics, transportation, and manufacturing, automated weighbridges are now available in both semi-manual and automatic modes. This reduces personnel costs, ensures precise and accurate measurements, and improves operational efficiency. Digital load cells, boom barriers, vehicle alignment sensors, automatic vehicle identification with RFID, real-time video vision, and other features make it an appealing option for businesses to consider.

Sustainability: Industries looking to be more sustainable might pick concrete because it lasts a long time and needs little upkeep.

Regulatory Compliance: To ensure fair trade and the safety of goods movement, regulatory authorities may impose additional requirements for weighbridge equipment certification.

As a result, companies must look for weighbridge manufacturers who have access to cutting-edge technology, and automation expertise, and follow industry standards.

Essae Digitronics, with over four decades of expertise delivering weighbridges to various industries, is better positioned to provide weighing solutions to the industry. Whether it’s concrete, steel, strong track, portable, or another type of weighbridge, Essae has the significant knowledge and R&D to provide bespoke solutions to industries.